Wood Products
Our team at DSI Innovations provides the most advanced automation solutions tailored to the unique needs of the Wood Products industry. From sawmill automation and kiln control systems to material handling automation, our superb systems enhance operational efficiency and product consistency…and they’re all customized for your specific needs.
We also specialize in quality control and grading systems, ensuring that your products meet the highest standards. And our expertise extends to environmental and dust control systems, as well as energy management for wood processing, helping you maintain a safe, sustainable, and efficient production environment. So let’s build success together!
Our Wood Products Capabilities
Sawmill & Log Processing
- Automated Log Infeed: Precisely controlling log decks, conveyor speeds, and positioning systems for optimal cutting.
- Sawing & Edging Systems: Synchronizing saws, edgers, and trimmers for consistent board dimensions and minimal waste.
- Laser & Vision Alignment: Using sensors or camera-based systems to measure log shape, detect knots, and optimize cutting patterns.
- Lumber Sorting & Grading: Integrating scanners and sorting stations to separate boards by grade, size, and defect criteria.
- Real-Time Production Data: Tracking throughput, yield, and downtime across each sawline for continuous improvement.
Panel & Veneer Production
- Peeling & Clipping Control: Automating rotary peelers and clipper lines to maximize veneer recovery and uniform thickness.
- Press & Resin Application: Managing pressure, temperature, and adhesive flow for plywood, OSB, or laminated panels.
- Curing & Cooling Sequences: Optimizing cure times in hot presses and ensuring efficient cooling/stacking for finished panels.
- Thickness & Moisture Monitoring: Employing inline sensors to detect moisture content and panel thickness variations.
- End-of-Line Packaging: Automating panel stacking, wrapping, and labeling for storage or shipment.
Biomass & By-Product Recovery
- Waste Wood Conveyance: Automating chip, bark, and residue transport systems to feed boilers or other processes.
- Biomass Boiler Integration: Controlling combustion parameters, fuel feed rates, and emissions for steam or power generation.
- Pelletizing & Briquetting: Managing pellet mills or briquette presses with precise moisture and density controls.
- Cyclones & Dust Collection: Synchronizing fans, dampers, and filters to maintain clean air and comply with environmental regulations.
- Ash & Wastewater Treatment: Integrating residue handling, pH monitoring, and filtration systems for environmentally safe disposal.
Kiln Drying & Moisture Control
- Temperature & Humidity Regulation: Employing multi-zone PID loops to achieve uniform drying and prevent overdrying or case-hardening.
- Batch & Continuous Kilns: Designing controls for both traditional batch kilns and conveyor-based continuous drying processes.
- Moisture Sensor Integration: Installing inline and hand-held scanners to monitor lumber moisture content in real time.
- Energy Management & Recovery: Capturing waste heat, optimizing airflow, and reducing overall kiln energy consumption.
- Automated Reporting & Trends: Generating drying reports, logs, and alerts for operators to fine-tune kiln performance.
Quality & Process Monitoring
- Defect Detection & Classification: Using vision systems, laser scanners, or X-ray sensors to identify knots, splits, or other defects.
- Statistical Process Control (SPC): Tracking key variables (dimensions, moisture, resin usage) to maintain uniform product quality.
- Real-Time Alarms & Alerts: Configuring triggers for equipment malfunctions, out-of-spec moisture, or excessive rejects.
- Production Traceability: Logging batch data, operator inputs, and machine parameters for full product genealogy.
- Data Historian & Analysis: Storing high-frequency process data for trend evaluation and root-cause investigations.
SCADA, MES & Data Integration
- Centralized Monitoring & Control: Providing a unified SCADA platform to oversee sawmill, kilns, panel presses, and finishing lines.
- MES/ERP Connectivity: Linking order scheduling, inventory management, and production data for streamlined operations.
- Dynamic Dashboards & Reports: Delivering real-time insights into OEE, yield, and downtime across multiple plant areas.
- Recipe & Parameter Management: Standardizing and securing process settings for consistent quality and audit readiness.
- Secure Remote Access: Allowing authorized personnel to monitor and troubleshoot systems from anywhere, bolstering support.
Upgrades, Retrofits & Migrations
- Legacy Migrations & Obsolescence: Removal of end-of-life hardware and unsupported systems to prevent downtime risks, ensure replacement parts availability, and secure long-term reliability through modern, vendor-supported solutions.
- Hardware & Software Upgrades: Incorporating new controllers, drives, sensors, or automation software to boost system reliability, integrate modern features, and future-proof operations.
- Retrofits & Expansions: Enhancing or reconfiguring existing equipment and systems to meet evolving production demands, address obsolescence, and capitalize on new market opportunities—all while managing costs and downtime through planned rollouts.
- Parallel Testing & Commissioning: Running new solutions in tandem with existing setups to minimize operational interruptions and verify functionality before full cutover.
- Hardware & Software Standardization: Unifying multiple control platforms, operating versions, and communication protocols to simplify maintenance, reduce training overhead, and streamline spare parts management.
- Phased Implementation Strategies: Scheduling major updates—mechanical, electrical, or software-related—over planned outages or staggered deployments, ensuring production continuity and optimized resource usage.
- Post-Upgrade Support & Optimization: Providing ongoing support after modernization, including system tuning, operator training, and performance reviews to ensure a smooth transition and long-term success.
Maintenance & Support Services
- Preventive Maintenance Programs
Regularly scheduled inspections and servicing to minimize downtime and extend equipment lifespan.
- 24/7 Technical Support & Emergency Response (with Support Contract)
Round-the-clock assistance to address urgent issues, available to clients who opt for a support contract.
- Post-Project Support
Included with every project to ensure a seamless handover and immediate troubleshooting once the system goes live.
- Field Services
Rapid dispatch of technicians to diagnose equipment issues, perform repairs, and restore functionality—minimizing disruption and downtime.
- Remote Monitoring & Troubleshooting
Real-time tracking of system performance to detect and resolve potential issues before they escalate.
- Staff Augmentation
Access to skilled professionals to fill short-term or specialized staffing needs for ongoing or complex projects.
- Software & System Upgrades
Regular updates to maintain optimal performance, ensure compatibility, and address emerging security concerns.
- Employee Training & Knowledge Transfer
Comprehensive support for in-house teams, covering best practices and hands-on training.
- Compliance & Safety Support
Guidance on meeting regulatory requirements and maintaining best practices for safe operation.
- Lifecycle & Asset Management
Proactive planning for equipment upgrades and replacements to optimize total cost of ownership.
Featured Projects
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