Water / Wastewater
DSI Innovations offers advanced automation solutions designed specifically for the Water and Wastewater industry, and we’re here to help you and your teams really thrive! Our vast expertise in SCADA systems provides precise control over water management operations, from pump and flow control to wastewater treatment automation. With remote monitoring and diagnostics, we enable real-time visibility and control, ensuring system reliability and efficiency.
Our customized solutions include chemical dosing systems and energy efficiency optimization, helping municipalities and industrial clients alike reduce operational costs, enhance sustainability, and maintain regulatory compliance. So let’s get it done together!
Our Water / Wastewater Capabilities
Water & Wastewater Treatment Processes
- Filtration & Clarification Systems: Automating coagulant/flocculant dosing, sedimentation control, and filter backwash sequences.
- Biological Treatment (Aeration, Membrane Bioreactors, etc.): Regulating aeration blowers, DO (Dissolved Oxygen) levels, and sludge handling for optimal microbial activity.
- Sludge Dewatering & Thickening: Controlling centrifuges, belt presses, or dewatering equipment to reduce sludge volume and disposal costs.
- Aeration Basin Control: Applying closed-loop feedback to maintain oxygen setpoints and reduce energy consumption.
Nutrient Removal (N,P): Balancing the addition of chemicals (e.g., alum) with controlled feed systems to achieve effluent quality goals.
Pump & Lift Station Automation
- Pumping Control Strategies: Implementing VFDs (Variable Frequency Drives), soft starters, or multi-pump lead/lag controls to optimize energy usage.
- Wet Well & Dry Well Monitoring: Integrating level sensors, floats, and pressure transducers for real-time level control and overflow prevention.
- Equipment Protection & Diagnostics: Utilizing motor protection relays, vibration sensors, and current monitoring to detect potential failures early.
- Surge & Pressure Management: Designing control sequences to mitigate water hammer or pressure spikes, extending system longevity.
Redundant Pump Control Panels: Providing backup and fail-safe solutions to maintain flow even during maintenance or pump failure.
Disinfection & Chemical Feed Systems
- Chlorination & UV Systems: Automating disinfection processes for water treatment plants, ensuring correct dosage and contact times.
- Chemical Dosing & Metering: Integrating flow-paced or load-based feed controls for coagulants, flocculants, and pH adjustment.
- Sensor & Analyzer Integration: Monitoring residual chlorine, ORP, turbidity, or other parameters to maintain regulatory compliance.
- Safety & Leak Detection: Including gas monitors, containment, and emergency shutdown procedures for hazardous chemical storage.
Automated Reporting: Logging dosing volumes, chemical inventories, and feed rates for cost analysis and compliance.
SCADA & Telemetry Systems
- Remote Station Monitoring: Implementing telemetry solutions for lift stations, booster pumps, or remote wells, ensuring continuous visibility and control.
- Long-Distance Communications: Integrating radio, cellular, fiber, or satellite links to collect real-time data from geographically dispersed sites.
- Central Control Room Integration: Providing a unified SCADA interface for operators to manage multiple sites, including map-based overviews and graphical dashboards.
- Cloud-Based SCADA: Offering secure, web-accessible monitoring and control for operators, engineers, and management on any device.
Alarm Callout & Notification: Automating voice calls, text messages, and emails to on-call staff for immediate response to system faults.
Process Control & Automation
- PLC/HMI/SCADA Programming: Developing robust control logic, operator interfaces, and alarm management for water distribution, treatment, and wastewater operations.
- Advanced Process Control: Utilizing model predictive or rule-based logic to optimize flow, pressure, and chemical dosing while minimizing energy consumption.
- Real-Time Monitoring & Historian: Recording key data (flow rates, pH, turbidity, etc.) for trending, analysis, and compliance reporting.
- Alarm Management & Event Logging: Ensuring timely notifications and clear documentation of events to facilitate rapid response and accurate record-keeping.
Redundancy & High Availability: Designing fault-tolerant control architectures to maintain uptime for critical pumping or treatment systems.
Instrumentation & Field Services
- Measurement & Control Devices: Specifying and installing flowmeters, pressure sensors, level transmitters, and analyzers suited to the water/wastewater environment.
- Calibration & Maintenance: Performing on-site calibration and preventative checks to ensure accurate readings and consistent performance.
- Field Wiring & Commissioning: Running cables, terminating connections, and verifying instrument loops for seamless start-up.
- Instrument Troubleshooting & Repair: Rapidly diagnosing sensor or signal faults, minimizing downtime in critical processes.
Asset Management & Documentation: Tracking instrument lifecycles, maintenance schedules, and calibration certificates.
Electrical Design & Power Distribution
- Single-Line Diagrams & Power Studies: Conducting load analysis, short-circuit studies, and arc flash assessments to promote safety and code compliance.
- MCC & VFD Panel Integration: Designing motor control centers for pumps, blowers, and mixers with modern drives or soft starters.
- Generator & Backup Power Systems: Ensuring continuous operation during grid failures, including automatic transfer switching.
- Grounding & Lightning Protection: Implementing grounding systems and surge protection to safeguard sensitive electronics.
UL/CE Panel Fabrication: Building control panels to meet industry standards, including enclosures designed for wet or corrosive environments.
Data Management & Regulatory Compliance
- EPA & State Reporting: Generating DMR (Discharge Monitoring Reports) or other regulatory documents automatically from SCADA/Historian data.
- Effluent & Discharge Monitoring: Tracking key parameters (BOD, TSS, pH) against permit limits to ensure environmental compliance.
- Audit Trails & Electronic Records: Maintaining secure logs of operational changes, user actions, and alarm acknowledgments.
- Traceability & Record Retention: Archiving historical data and configuration changes to simplify audits and demonstrate compliance over time.
Cybersecurity & Access Control: Implementing firewalls, VPNs, and user authentication to protect critical infrastructure from unauthorized access.
Remote Monitoring & Cloud Solutions
- Web-Based Dashboards: Providing real-time plant performance indicators (flow, tank levels, etc.) accessible from any device.
- Big Data Analytics & Reporting: Harnessing historical data trends to predict equipment failures and optimize treatment processes.
- Secure VPN & Encrypted Connections: Ensuring operators can safely log in for remote control and troubleshooting.
- Mobile Alerts & Control: Enabling text/email notifications and the ability to acknowledge alarms remotely through smartphones or tablets.
Scalable Cloud Hosting: Offering cloud-based SCADA or historian solutions that can scale with changing plant or utility needs.
Upgrades, Retrofits & Migration
- Legacy Migrations & Obsolescence: Removal of end-of-life hardware and unsupported systems to prevent downtime risks, ensure replacement parts availability, and secure long-term reliability through modern, vendor-supported solutions.
- Hardware & Software Upgrades: Incorporating new controllers, drives, sensors, or automation software to boost system reliability, integrate modern features, and future-proof operations.
- Retrofits & Expansions: Enhancing or reconfiguring existing equipment and systems to meet evolving production demands, address obsolescence, and capitalize on new market opportunities—all while managing costs and downtime through planned rollouts.
- Parallel Testing & Commissioning: Running new solutions in tandem with existing setups to minimize operational interruptions and verify functionality before full cutover.
- Hardware & Software Standardization: Unifying multiple control platforms, operating versions, and communication protocols to simplify maintenance, reduce training overhead, and streamline spare parts management.
- Phased Implementation Strategies: Scheduling major updates—mechanical, electrical, or software-related—over planned outages or staggered deployments, ensuring production continuity and optimized resource usage.
- Post-Upgrade Support & Optimization: Providing ongoing support after modernization, including system tuning, operator training, and performance reviews to ensure a smooth transition and long-term success.
Maintenance & Support Services
- Preventive Maintenance Programs
Regularly scheduled inspections and servicing to minimize downtime and extend equipment lifespan.
- 24/7 Technical Support & Emergency Response (with Support Contract)
Round-the-clock assistance to address urgent issues, available to clients who opt for a support contract.
- Post-Project Support
Included with every project to ensure a seamless handover and immediate troubleshooting once the system goes live.
- Field Services
Rapid dispatch of technicians to diagnose equipment issues, perform repairs, and restore functionality—minimizing disruption and downtime.
- Remote Monitoring & Troubleshooting
Real-time tracking of system performance to detect and resolve potential issues before they escalate.
- Staff Augmentation
Access to skilled professionals to fill short-term or specialized staffing needs for ongoing or complex projects.
- Software & System Upgrades
Regular updates to maintain optimal performance, ensure compatibility, and address emerging security concerns.
- Employee Training & Knowledge Transfer
Comprehensive support for in-house teams, covering best practices and hands-on training.
- Compliance & Safety Support
Guidance on meeting regulatory requirements and maintaining best practices for safe operation.
- Lifecycle & Asset Management
Proactive planning for equipment upgrades and replacements to optimize total cost of ownership.
Featured Projects
Case Study
REVITALIZING CONTROL: Upgrade For Wastewater Plant Operations
Case Study
MODERNIZING WATER TREATMENT: UV System PLC and SCADA Upgrade
Case Study
REVITALIZING CONTROL: Modernizing Wastewater Treatment Systems
Trusted By Many Of The World’s Leading Companies
Stay ahead of the automation curve!
Sign up for exclusive industry insights, automation trends and case studies delivered straight to your inbox!