Energy & Renewables
At DSI Innovations, we empower the Energy and Renewables sector with reliable and flexible automation and control solutions. From grid-tied systems and energy storage integration to advanced power management, our systems optimize energy efficiency and reliability to much higher levels. We also specialize in SCADA for energy management and microgrid solutions, providing seamless demand response and ensuring grid stability.
Whether integrating solar, wind, or other renewable energy sources, our solutions help you harness sustainable power with precision and control, driving both operational efficiency and environmental responsibility.
Our Energy & Renewables Capabilities
Bioreactor Automation
- Precise Environmental Control: Employing advanced PID loops to maintain optimal temperature, pH, dissolved oxygen, and pressure levels for microbial or enzymatic processes.
- Feed & Nutrient Dosing: Automating feedstock delivery (whether it’s industrial byproducts, agricultural waste, or specialized media) to sustain consistent growth or fermentation rates.
- Advanced Sensor Integration: Using inline probes (pH, DO, turbidity, ORP) and real-time analytics to adjust conditions on the fly for maximum yield or gas production.
- SCADA & Data Historian: Storing high-frequency process data, enabling trend analysis, recipe tracking, and predictive adjustments to enhance productivity.
Batch & Continuous Operations: Supporting both modes with flexible control strategies—batch for targeted runs, continuous for ongoing production or waste digestion.
Sterilization & Clean-In-Place (CIP): Incorporating automated CIP/SIP cycles (for food-grade or biotech applications) or specialized flushing procedures (for waste-to-energy).
Renewable Integration & Control
- Solar PV Farm Automation: Monitoring inverters, trackers, and meteorological stations for real-time performance and predictive maintenance.
- Wind Turbine Park Management: Centralizing control of individual turbines, implementing pitch/yaw control, and integrating weather data.
- Microgrid & Distributed Generation: Designing modular systems that manage multiple energy sources (e.g. solar, wind, diesel gensets) for islands or remote communities.
- Hybrid Energy Systems: Combining solar, wind, and storage with traditional generation to optimize overall efficiency and reduce carbon footprints.
Performance Analytics & Forecasting: Leveraging SCADA data and machine learning algorithms to predict renewable output, identify underperforming assets, and schedule maintenance.
Power Generation & Distribution
- Conventional & Renewable Power Control: Integrating control strategies for gas, coal, hydro, wind, and solar plants to ensure efficient power generation.
- High-Voltage Substations & Switchgear: Designing protection schemes, relay coordination, and monitoring solutions for medium to high voltage equipment.
- Load Balancing & Management: Implementing control sequences to match power generation with demand, minimizing grid disturbances.
- Generator & Turbine Control Systems: Commissioning PLC/DCS solutions for prime movers, including synchronization, speed, and load controls.
Grid Interconnection Studies: Conducting system impact analyses to ensure compliance with grid codes and reliability standards.
Grid Integration & Load Management
- Grid-Tie Inverter Coordination: Synchronizing inverters and managing reactive power support (VAR) to maintain grid stability.
- Demand Side Management: Incorporating building management systems and industrial loads to shift consumption patterns and reduce peak demand.
- Frequency & Voltage Regulation: Employing advanced controls to automatically adjust output based on grid conditions, supporting ancillary services.
- Power Factor Correction: Integrating capacitor banks or reactive power compensators to optimize power quality and reduce losses.
Black Start Capabilities: Enabling systems to begin generating power independently from a total blackout condition—often critical for jumpstarting a grid that has completely lost power.
- High-Speed Sorting: Using sensors, diverters, or robotics to quickly separate products based on size, weight, or identification.
Energy Storage & Microgrids
- Battery Energy Storage Systems (BESS): Implementing controls for charging, discharging, and state-of-charge management, including lithium-ion, flow batteries, or other chemistries.
- Peak Shaving & Demand Response: Automating energy release during peak times to reduce utility costs or stabilize local grids.
- Microgrid Controller Integration: Coordinating load priorities, renewable inputs, and storage dispatch for standalone or grid-tied microgrids.
- Real-Time Monitoring & Dispatch: Monitoring system health (voltage, current, temperature) in storage assets for safe, efficient operation.
Redundancy & Backup Power: Ensuring system resilience with failover strategies for critical facilities during grid outages.
SCADA & Control Systems
- Centralized Monitoring & Control: Providing a unified SCADA platform for overseeing multiple sites—solar arrays, wind farms, substations, etc.
- Real-Time Data & Historian: Logging power output, system voltages, and environmental conditions for trending, analysis, and compliance.
- Alarm Management & Event Logging: Sending immediate notifications for anomalies like inverter faults or excessive turbine vibrations.
- Regulatory Compliance & Reporting: Automating generation of performance metrics for organizations like NERC, FERC, or local regulatory bodies.
Cybersecurity & Remote Access: Implementing network segmentation, secure firewalls, and encryption for critical infrastructure protection.
Instrumentation & Data Acquisition
- Metering & Power Quality Monitoring: Specifying revenue-grade meters, power quality analyzers, and advanced sensors for detailed data collection.
- Weather & Ambient Monitoring: Integrating meteorological stations (wind speed, solar irradiance, temperature) for performance correlation.
- Condition-Based Monitoring: Using vibration sensors, temperature probes, and oil analysis for proactive maintenance on turbines and generators.
- Data Logging & Trending: Capturing high-frequency data at the source for root-cause analysis and predictive maintenance insights.
Hazardous Location Installations: Providing explosion-proof or weatherproof instrument enclosures for harsh environments.
Regulatory & Safety Compliance
- NERC/CIP Standards: Designing control systems to meet cybersecurity and reliability requirements for critical infrastructures.
- Arc Flash & NFPA 70E Compliance: Conducting studies and implementing protective relays, PPE guidelines, and lockout/tagout procedures.
- Environmental Regulations: Ensuring compliance with emissions standards, noise ordinances, or wildlife protection guidelines for renewable installations.
- IEC, IEEE, & UL Standards: Adhering to globally recognized safety and design frameworks for electrical installations.
Health & Safety Systems: Incorporating emergency shutdown (ESD), fire detection/suppression, and safe operating procedures at plants.
Control Panel Design & Fabrication
- Custom Enclosure Engineering: Building UL/CE/CSA-labeled panels with advanced cable management, climate control, or outdoor-rated enclosures.
- HV/MV Switchgear Control Panels: Integrating protective relays, breakers, and SCADA interfaces for robust substation or plant-level control.
- Component Specification & Sourcing: Selecting PLCs, drives, and instrumentation from reputable suppliers to ensure reliability in harsh conditions.
- Pre-Delivery Testing (FAT) & On-Site Commissioning (SAT): Verifying functionality under simulated load scenarios, then fine-tuning on-site.
Detailed Documentation & Drawings: Providing electrical schematics, panel layouts, and as-built revisions for future reference.
Upgrades, Retrofits & Migration
- Legacy Migrations & Obsolescence: Removal of end-of-life hardware and unsupported systems to prevent downtime risks, ensure replacement parts availability, and secure long-term reliability through modern, vendor-supported solutions.
- Hardware & Software Upgrades: Incorporating new controllers, drives, sensors, or automation software to boost system reliability, integrate modern features, and future-proof operations.
- Retrofits & Expansions: Enhancing or reconfiguring existing equipment and systems to meet evolving production demands, address obsolescence, and capitalize on new market opportunities—all while managing costs and downtime through planned rollouts.
- Parallel Testing & Commissioning: Running new solutions in tandem with existing setups to minimize operational interruptions and verify functionality before full cutover.
- Hardware & Software Standardization: Unifying multiple control platforms, operating versions, and communication protocols to simplify maintenance, reduce training overhead, and streamline spare parts management.
- Phased Implementation Strategies: Scheduling major updates—mechanical, electrical, or software-related—over planned outages or staggered deployments, ensuring production continuity and optimized resource usage.
- Post-Upgrade Support & Optimization: Providing ongoing support after modernization, including system tuning, operator training, and performance reviews to ensure a smooth transition and long-term success.
Maintenance & Support Services
- Preventive Maintenance Programs
Regularly scheduled inspections and servicing to minimize downtime and extend equipment lifespan.
- 24/7 Technical Support & Emergency Response (with Support Contract)
Round-the-clock assistance to address urgent issues, available to clients who opt for a support contract.
- Post-Project Support
Included with every project to ensure a seamless handover and immediate troubleshooting once the system goes live.
- Field Services
Rapid dispatch of technicians to diagnose equipment issues, perform repairs, and restore functionality—minimizing disruption and downtime.
- Remote Monitoring & Troubleshooting
Real-time tracking of system performance to detect and resolve potential issues before they escalate.
- Staff Augmentation
Access to skilled professionals to fill short-term or specialized staffing needs for ongoing or complex projects.
- Software & System Upgrades
Regular updates to maintain optimal performance, ensure compatibility, and address emerging security concerns.
- Employee Training & Knowledge Transfer
Comprehensive support for in-house teams, covering best practices and hands-on training.
- Compliance & Safety Support
Guidance on meeting regulatory requirements and maintaining best practices for safe operation.
- Lifecycle & Asset Management
Proactive planning for equipment upgrades and replacements to optimize total cost of ownership.
Featured Projects
Case Study
BOOSTING RELIABILITY: Control System Overhaul for Cell Assembly
Case Study
ENERGIZING EFFICIENCY: Ash Handling System Upgrade
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