Client Challenge
A leading pet food manufacturer required custom-built control panels to support vital facility operations: a Boiler Room Emergency Stop (E-Stop) Panel to enhance site safety, and a large-scale Hot Water Control Panel to optimize heating and process systems. These systems are essential not only for maintaining operational uptime but also for meeting internal safety standards and regulatory compliance requirements.
Both panels needed to be built to precise electrical specifications provided by the client, integrate seamlessly with existing infrastructure, and meet UL508A certification requirements. Additionally, the project had to adhere to tight production and delivery schedules to avoid disrupting the client’s manufacturing workflows.
Our Solution
Leveraging our in-house panel fabrication expertise, our team delivered turnkey solutions:
- Boiler Room E-Stop Panel: Fabricated a safety-critical control panel based on customer schematics, including emergency stop hardware, point-to-point wiring, visual inspections, power-up testing, and UL listing.
- Hot Water Control Panel Build: Assembled a large, multi-component control panel featuring motion-activated lighting, surge protection devices, advanced network communication equipment, and environmental monitoring tools. DSI managed material procurement, wiring, layout optimization, and full system quality assurance.
- Testing and Certification: Conducted comprehensive torque testing, bolt marking, and operational power-up checks. Both panels were UL certified before delivery, ensuring full compliance with industry standards.
- Seamless Delivery: Panels were shipped to the client’s designated locations, ready for integration into their facility’s infrastructure.
The Results
- Enhanced Facility Safety: The Boiler Room E-Stop Panel strengthened the client’s emergency response systems and protects critical assets.
- Improved Operational Efficiency: The Hot Water Control Panel increased system reliability, communication, and energy control across heating and process systems.
- Guaranteed Compliance and Quality: Every panel was fabricated to exact specifications, UL508A certified, and rigorously tested for performance and durability.
- On-Time Project Delivery: By managing procurement, fabrication, and testing under one roof, we were able to meet project timelines and helped minimize downtime risks for the client’s facilities.
