Client Challenge
A wastewater treatment plant in Jacksonville, FL, needed to integrate a new UV treatment system into their existing operations. The project required seamless PLC and SCADA integration to enable remote monitoring and control of the UV process. Additionally, the client needed software updates on their operations server to facilitate communication with the local UV treatment PLC.
Ensuring compliance with regulatory standards while maintaining operational continuity was critical. The project also demanded close collaboration among stakeholders to deliver the system within budget and on schedule.
Our Solution
DSI Innovations provided comprehensive integration services, ensuring the UV treatment system was fully incorporated into the plant’s existing infrastructure. Key project components included:
- SCADA Integration:
- Developed and deployed new SCADA visualization within the existing system to provide remote control and real-time monitoring of the UV treatment process.
- Ensured SCADA visualization reflected all critical process parameters and alarms for efficient operator oversight.
- PLC Controls Integration:
- Integrated the UV treatment system’s PLC controls into the plant’s existing process architecture.
- Configured communication between the local UV PLC and the central control system for seamless data exchange and control.
- Operations Server Update:
- Upgraded the operations server with the required software to establish reliable connectivity with the UV treatment PLC.
- Design Collaboration:
- Engaged with the client during design stages to align project goals and expectations.
- Coordinated regular meetings with the customer to maintain project momentum and ensure alignment throughout the process.
- Additional Process Enhancements:
- After meeting all initial project requirements within budget, DSI collaborated with the client to implement additional out-of-scope control changes. These adjustments ensured the UV treatment process consistently met regulatory compliance standards.
The Results
The UV treatment system integration delivered significant benefits for the wastewater plant:
- Enhanced Process Control: Operators gained remote visibility and control of the UV treatment system through the updated SCADA interface.
- Improved Compliance: Additional control changes ensured the UV treatment process consistently met regulatory standards.
- Seamless System Integration: The UV treatment PLC was fully integrated into the existing plant architecture, enabling reliable communication and centralized control.
- On-Time, On-Budget Delivery: DSI completed the project within budget while meeting all client requirements and timelines.
- Ongoing Collaboration: Regular stakeholder meetings ensured clear communication, smooth progress, and high customer satisfaction.
This project highlighted DSI Innovations’ expertise in water and wastewater automation, delivering a tailored, future-ready solution that enhanced operational efficiency and regulatory compliance.
