TURNING THE PAGE: Automating Reel Turn-Up for Improved Efficiency
Client Challenge A major paper manufacturer sought to modernize the spool removal process for their PM2 machinery at the Georgetown plant. Previously, this process was entirely manual, requiring significant operator involvement, leading to inefficiencies, increased labor demands, and a higher risk of inconsistencies. The manual workflow also introduced potential safety hazards and slower cycle times, […]
EFFICIENT AUTOMATION: Centralized Management for Forest Manufacturing
Client Challenge A forest product manufacturer faced significant inefficiencies in managing their automation system due to a fragmented approach to PLC and HMI program storage, firmware inconsistencies across various processors, and decentralized Rockwell activation license management. These issues resulted in frequent machine downtimes, difficulty in maintaining program version control, and escalating costs tied to redundant […]
SEAMLESS MODERNIZATION: Upgrades for Wood Processing
Client Challenge A major wood processing plant required a multi-year effort to modernize its control systems by upgrading 16-20 legacy PLC-5 CPUs to ControlLogix controllers. The upgrades were necessary to improve system performance, reliability, and scalability while maintaining compatibility with the plant’s Wonderware InTouch server-based application. The primary challenge was completing each upgrade during a […]