REVITALIZING CONTROL: Modernizing Wastewater Treatment Systems
Client Challenge A wastewater treatment plant in North Florida was seeking an upgrade to its aging control systems. The existing setup used an Automation Direct PLC system and an outdated iFix SCADA platform, both of which lacked modern functionality and ease of use. Additionally, the client needed to convert a “black box” OEM-provided Sequential Batch […]
CUTTING COSTS, BOOSTING EFFECIENCY: A Paperless OEE System Built for Growth
Client Challenge As a part of our Paperless Factory initiatives for manufacturers, we assisted a long-time client (Lawn Equipment Manufacturer) with a series of digital transformation projects. In this case, our client required a cutting-edge OEE (Overall Equipment Effectiveness) data collection system. Our client expressed that their current Data Collection System was insufficient for their […]
REVOLUTIONIZING RECYCLING: Automation, Efficiency, & Reliability
Client Challenge A major recycling plant in Las Vegas, NV, needed a state-of-the-art plastics sorting line to improve sorting efficiency, reduce manual intervention, and handle increasing throughput demands. The project required the integration of equipment from 5-10 different Original Equipment Manufacturers (OEMs) while managing the operation of 200-250 motor loads. Additionally, the system needed to […]
ENERGIZING EFFICIENCY: Ash Handling System Upgrade
Client Challenge A mixed fuel power plant faced ongoing challenges with its existing ash handling system, which had been retrofitted to handle only fly ash after the original system—designed for both bottom ash and fly ash—was modified. The plant’s tertiary filters required constant monitoring, as ash accumulation frequently blinded them, resulting in inefficiencies and increased […]
MODERNIZING WATER TREATMENT: UV System PLC and SCADA Upgrade
Client Challenge A wastewater treatment plant in Jacksonville, FL, needed to integrate a new UV treatment system into their existing operations. The project required seamless PLC and SCADA integration to enable remote monitoring and control of the UV process. Additionally, the client needed software updates on their operations server to facilitate communication with the local […]
REVITALIZING CONTROL: Upgrade For Wastewater Plant Operations
Client Challenge A wastewater treatment plant in Central Florida required a significant upgrade to its aging control and power distribution systems. The facility relied on older PLCs, which lacked the capacity and efficiency needed for modern plant operations. Additionally, the plant’s fiber optic control network was outdated, using OM1 fiber that limited data transmission capabilities. […]