STREAMLINING CONTROL: Calcium Delivery System Upgrade
Client Challenge A specialty chemicals manufacturer needed to integrate their standalone calcium delivery system with the Main ControlLogix PLC and FactoryTalk SE Operator Interface. The legacy system, powered by MicroLogix PLCs, lacked centralized control and efficient setpoint management, leading to operational inefficiencies. The client wanted to replace the outdated PLCs with modern remote I/O modules […]
STREAMLINED BATCH PROCESS CONTROL: Delivering Efficiency & Accelerated Production to a Chemical Plant’s New Reactor Train
Client Challenge When a chemical plant sought to automate its Reactor Train, its operations turned to DSI Innovations. The plant’s existing reactors operated manually and transitioning to a fully automated Batch Control System was an essential part of their overall strategy to reduce cycle time, improve quality, reduce waste, and increase “first time right.” Our […]
BRIDGING THE GAP: Control System Integration For Efficiency
Client Challenge A chemical manufacturer wanted to streamline their production process by integrating its control system with its Enterprise Resource Planning (ERP) system. The primary objectives included: Automating the flow of recipe information and material consumption between the control system and the ERP. Providing operators and employees with remote access to batch and machine data […]