MODERNIZING LEGACY SYSTEMS: Reliable Performance with CompactLogix Controls Upgrade

Client Challenge The client’s porous controls system relied on an SLC 504 PLC platform that had reached end-of-life. Spare parts were increasingly difficult to source, and the system’s limited flexibility restricted modernization efforts. Engineers expressed concern that the controls architecture could not sustain long-term reliability, creating the possibility of extended downtime if a major failure […]
Reinventing Motion: Rapid Servo System Upgrade for Peak Efficiency

Summary: DSI Innovations completed a full servo system and PLC upgrade for a leading drink manufacturer’s Line 2 Jones Packer in just six days. The solution integrated the modern Kinetix 5700 system, reusing existing motors to control costs and ensure a rapid return to full production capacity. Client Challenge A leading drink manufacturer’s Line 2 […]
Palletizing System Retrofit in High-Throughput Facility

The Challenge A high-output U.S. manufacturing facility, responsible for processing and packaging large volumes of product for outbound logistics, faced persistent challenges with one of its critical palletizing systems. Though the mechanical portions of the equipment remained in serviceable condition, the control system had become a growing point of failure. The original OEM control panel […]