Precision in Motion: Robotic Kit Assembly and Vision Inspection

Summary: DSI Innovations delivered a robotic kit assembly and vision inspection system for a leading life sciences manufacturer. The custom solution improved accuracy, efficiency, and safety by automating test kit assembly with a SCARA robot, multi-camera vision system, and touchscreen interface—reducing manual labor and preparing the line for scalable production. Client Challenge A life sciences […]
SCALING RELIABILITY: HVAC Integration for a Pharmaceutical Leader

Client Challenge Our team was approached by a pharmaceutical facility to install a fully automated SCADA platform for a new HVAC air handler system. The system had to centralize control, integrate multiple systems, and provide real-time monitoring and alarm management for both HVAC and facility control. This project included coordinating with multiple contractors and ensuring […]
OPTIMIZING PHARMA OPERATIONS: Modernizing Process Control Systems

Client Challenge A pharmaceutical facility in North Carolina required continuous support and system upgrades for its complex process control infrastructure spanning two distinct production areas: Raw Material Production Area: Primarily controlled by Allen Bradley PLCs (ControlLogix, CompactLogix) and Delta V systems. Secondary Processing Area: Operated with a mix of legacy and modern systems, including Modicon […]
SEAMLESS AMMONIA UPGRADE: Improving Reliability & Control

Client Challenge A pharmaceutical manufacturer needed to upgrade their ammonia system to improve operational efficiency and ensure compliance with their process logic description (PLD). The upgrades needed to be completed while the plant remained in operation to minimize production disruption and downtime. The goal of the upgrade was to provide supervisory control, real-time data monitoring, […]