Reinventing Motion: Rapid Servo System Upgrade for Peak Efficiency

Summary: DSI Innovations completed a full servo system and PLC upgrade for a leading drink manufacturer’s Line 2 Jones Packer in just six days. The solution integrated the modern Kinetix 5700 system, reusing existing motors to control costs and ensure a rapid return to full production capacity. Client Challenge A leading drink manufacturer’s Line 2 […]
NEW RECIPE CONTROLS SYSTEM: Automating & Upgrading the Food Seasoning Process for Fuji Foods, Inc.

Client Challenge Fuji Foods approached DSI Innovations to upgrade its controls system for its food seasoning process. The existing setup relied on three racks of Allen-Bradley PLC-5 hardware with one central processor which was the source of several critical issues: Foreign Integration: The original operator interface was developed by an out-of-country integrator using custom process […]
KEEPING THE LINE FLOWING: Restoring Brewery Operations

Client Challenge A local brewery faced an urgent production halt on their canning line due to a CO2 pressure fault. The fault occurred mid-process, risking significant product loss and operational downtime. The root cause of the issue was unclear, and our client required immediate assistance from our Field Services Team to diagnose and resolve the […]
RESTORING PRECISION: Upgrading Vision Systems For Reliable Barcode Validation

Client Challenge One of our clients, a food and beverage manufacturer relied on a vision system to monitor their bucket line and validate 2D barcodes for product identification. The existing camera in this proprietary system failed, halting production and jeopardizing quality control. Our client needed a replacement solution as soon as possible that could restore […]