FROM MANUAL TO MOBILE: Paperless OEE System Drives Efficiency in Fab Deck Welding
Client Challenge At DSI, we are committed to driving process efficiency through our Paperless Factory Solutions. A longtime client of ours, a leading lawn tool manufacturer, came to us in need of digital transformation of many of its current manufacturing processes. Our client expressed the need for Real-Time Data Access for its Fab Deck Welding […]
CUTTING COSTS, BOOSTING EFFECIENCY: A Paperless OEE System Built for Growth
Client Challenge As a part of our Paperless Factory initiatives for manufacturers, we assisted a long-time client (Lawn Equipment Manufacturer) with a series of digital transformation projects. In this case, our client required a cutting-edge OEE (Overall Equipment Effectiveness) data collection system. Our client expressed that their current Data Collection System was insufficient for their […]
REVITALIZING PRODUCTION: Control System Upgrade
Client Challenge A leading consumer product and packaging brand needed to upgrade the control system for their Coater 19 production line. The existing system, based on a legacy PLC-5 platform, faced operational inefficiencies and compatibility issues with modern equipment. The upgrade required transitioning to a ControlLogix PLC platform, verifying all analog and digital I/O points, […]
PRESSING FORWARD: Future-Ready Automation for the Packaging Industry
Client Challenge A leading consumer product and packaging manufacturer faced challenges with aging automation and drive systems with its Schiavi Press. The existing infrastructure, which included obsolete Eurotherm Link DC Drives, Link I/O, Microtachs, and SLC 500 PLCs, was becoming increasingly unreliable and difficult to maintain. The system’s outdated networking and operator interfaces further hindered […]