Palletizing System Retrofit in High-Throughput Facility

The Challenge A high-output U.S. manufacturing facility, responsible for processing and packaging large volumes of product for outbound logistics, faced persistent challenges with one of its critical palletizing systems. Though the mechanical portions of the equipment remained in serviceable condition, the control system had become a growing point of failure. The original OEM control panel […]
FROM MANUAL TO MOBILE: Paperless OEE System Drives Efficiency in Fab Deck Welding

Client Challenge At DSI, we are committed to driving process efficiency through our Paperless Factory Solutions. A longtime client of ours, a leading lawn tool manufacturer, came to us in need of digital transformation of many of its current manufacturing processes. Our client expressed the need for Real-Time Data Access for its Fab Deck Welding […]
CUTTING COSTS, BOOSTING EFFECIENCY: A Paperless OEE System Built for Growth

Client Challenge As a part of our Paperless Factory initiatives for manufacturers, we assisted a long-time client (Lawn Equipment Manufacturer) with a series of digital transformation projects. In this case, our client required a cutting-edge OEE (Overall Equipment Effectiveness) data collection system. Our client expressed that their current Data Collection System was insufficient for their […]
REVITALIZING PRODUCTION: Control System Upgrade

Client Challenge A leading consumer product and packaging brand needed to upgrade the control system for their Coater 19 production line. The existing system, based on a legacy PLC-5 platform, faced operational inefficiencies and compatibility issues with modern equipment. The upgrade required transitioning to a ControlLogix PLC platform, verifying all analog and digital I/O points, […]
PRESSING FORWARD: Future-Ready Automation for the Packaging Industry

Client Challenge A leading consumer product and packaging manufacturer faced challenges with aging automation and drive systems with its Schiavi Press. The existing infrastructure, which included obsolete Eurotherm Link DC Drives, Link I/O, Microtachs, and SLC 500 PLCs, was becoming increasingly unreliable and difficult to maintain. The system’s outdated networking and operator interfaces further hindered […]