Batch & Process Automation
Our Batch & Process Automation Capabilities
Comprehensive Batch Management
Seamless Integration
Downtime Minimization
Advanced Process Control (APC)
Safety & Risk Management
Customized Automation Solutions
Process Improvements
Electronic Batch Records
Environmental Monitoring Systems (EMS)
Legacy System Migrations & Upgrades
Gas Monitoring / Life Safety Systems
RFID / Product Tracking Systems
Serialization Systems
Batch Automation Design and Configuration per S88
Troubleshooting
Installation Services
UL Panel Fabrication
Field Service Support
Featured Projects
STREAMLINED BATCH PROCESS CONTROL: Delivering Efficiency & Accelerated Production to a Chemical Plant’s New Reactor Train
DSI Innovations automated a chemical plant’s Reactor Train with a fully automated batch control system. The project involved upgrading equipment, designing a custom control room, and implementing Rockwell & Ignition software for efficient operations. The new system increased batch production, reduced cycle time, and minimized human error, ensuring seamless integration.
The new process equipment included a batch reactor, two pre-mix tanks, three raw material/catalyst mix tanks, and manual addition scales. DSI was also tasked with designing a custom-built Conex for the MCC/electrical room and a new control room equipped with multiple monitors and operator stations, remote touch screen interfaces, and Class 1 Division 2 wireless tablets for operators and maintenance personnel.
MODERNIZING JUSTICE: Transforming an Outdated Courthouse with an Integrated Facility Management System
DSI upgraded the security and operations of a 48-year-old courthouse, addressing spatial constraints, security risks, and outdated infrastructure. Using Ignition, we were able to for secure inmate transport, monitoring, and communication, DSI enhanced security, streamlined operations, and ensured system reliability, leading to high stakeholder satisfaction and successfully modernizing the courthouse.
TRANSFORMING TEXTILE MANUFACTURING: Paperless System Delivers Real-Time Insights and Reduced Downtime
DSI Innovations transformed a textile manufacturer’s operations by implementing Ignition for data visualization and management. The solution included real-time alarms, automated reporting, & custom displays, enabling better decision-making and reduced downtime. The paperless transformation enhanced productivity, and laid the foundation for Industry 4.0 standards.
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