A Trusted Industrial Systems Integrator
DSI Innovations is a technical services company specializing in all aspects of system design, implementation, and commissioning for industrial control and data systems. We’re committed to delivering better ideas and solutions to solve the most challenging automation problems with the highest quality of service.
SERVICES OVERVIEW
We have given a brief overview of the types of systems and services that we have provided in designing automation and data systems for industry.
- Legacy Control System Upgrades
- Panel Fabrication (2 UL panel shops - NC, FL)
- HMI and SCADA Upgrades and Replacements
- Servo and VFD Systems
- Project Scope and Budget Development
- Process Analysis and Improvements
- Electrical and I/O Systems Design
- System Documentation (AutoCAD, O&M Manuals)
- Historical Data and Reporting
- OEE and Downtime Analysis
- Production Databases and Reporting
- Electrical and Control Systems Installation
PLC UPGRADES
- Rockwell/Allen Bradley – PLC-5 to Controllogix
- Siemens S5 to S7
- Modicon 984 and Quantum to M580
- Omron CV to CJ2
- Others
CHEMICAL & PHARMACEUTICAL PROCESS CONTROL
Chemical & Pharmaceutical Process Control
- S88 Batch Process Control & Reporting
- Continuous Process Automation
- Advanced Process Control
- GMP Documentation (FS, DS, FAT, SAT, IQ, OQ, TM)
- Feasibility Studies / FEL / Pre-Design
- Production Tracking / Manufacturing Intelligence
- Inventory Tracking & Management
- Environmental Monitoring & Reporting
- Predictive Maintenance / Asset Management
- HVAC Control in GMP and non-GMP spaces
- Room Pressurization Monitoring & Control
- Raw Material Transfers & Material Handling
- Cooling / Chilled Water System Controls
- USP & WFI System Automation
- SIP & CIP System Controls
- Camera Systems
- Room Access Systems
- Safety Reviews / HAZOP Participation
WEB HANDLING
- Upgrades for ANY Legacy or Obsolete Control System or Drive System
- DC to AC Conversions for Drives and Motors
- DC Drive upgrades to latest communications technologies
- Common Line Shaft to Electronic Line Shaft Conversions
- DC Drive, VFD and Servo Control Replacements and Upgrades
Typical Line Sections
- Turret Winders with Automatic Flying Splice
- Winders - Unwind and Rewind
- Tension and Dancer Controls
- In-line Inspection Systems
- Thickness Gauges
- Thermoformers
- Corona Treaters
- Cut to Length
- Registration
- Extruders
- Slitters
Industries
- Non-wovens
- Metallizing
- Textiles
- Plastics
- Printing
- Foams
- Rubber
- and many others...
ROBOTICS
- Press and Machine Tending
- Material Handling
- Simple Pick and Place Systems
- Tray Handling and Palletizing
- Collaborative
- Definition and Concept Development
- Cell Layout
- End Effector Design
- Safety Systems Design
- Electrical, I/O and Network Systems Design
- Simulation
- Complete Design Documentation and BOM Generation
- Fabrication: Robot Base and End Effector, Control Panel, Safety Systems, Wiring to UL standards
- Pre-install Factory Acceptance Testing (FAT)
- Turnkey Installation
- Commissioning and Site Acceptance Testing (SAT)
DYNAMOMETERS
- Commercial Vehicle Surface Dynamometers
- Regenerative Energy Solution
- Power Savings
- Power Grid Protection
- Open Source Software Solution Customizable for Diagnostic and Test Needs
- New Units and Service and Upgrades
- Service and Upgrades for Other Manufacturer's Units
ENERGY
Grid Tie
- Commercial and Industrial Systems (Behind the Meter)
- Utility Grade Systems (Front of the Meter)
- Demand Charge Management
- Renewable Energy Integration
- Demand Repurpose
- Backup Power
- Load Shifting
Renewables
- Solar
- Wind
WATER / WASTEWATER
- Motor Operated Valves (MOVs)
- Sidestream Injection (chemical feed system)
- High Service Pumps
- Ground Storage Tanks and Pumps
- Ozone Injection
- Odor Control System
- Water/Wastewater Treatment Plants
- Lift Stations
- Disinfection Systems
- Biosolids Systems
- Aeration Systems
- Booster Pump Stations
- Centrifuges
- Bar Screens
- Clarifiers
MANUFACTURING
INTELLIGENCE
- Downtime Tracking
- Inventory Management
- Material Tracking
- Reporting
- OEE
PANEL
FABRICATION &
INSTALLATIONS
UL 508a Certified
- Point-to-Point
- Mounting
- AutoCAD
- As Built
- Testing
- Design
- Wiring
SYSTEM
COMMISSIONING
- Field I/O and Wiring Checkout
- Network Setup and Testing
- Site Acceptance Testing
- Test and Debug
SUPPORT
- On-site Automation System Troubleshooting
- Automation Expert Staff Augmentation
- Expedited Support Service
- Automation Consulting
- Support Contracts
LOCATIONS
THOMASVILLE, NC (HQ)
42 HIGH TECH BOULEVARD
THOMASVILLE, NC 27360
RALEIGH, NC
10137 Division Dr
Raleigh, NC 27603
JACKSONVILLE, FL
5220 Shad Road. Suite 406
JACKSONVILLE, FL 32257
