Control Systems Integrator
DSI Innovations LLC is a technical services company specializing in all aspects of system design, implementation and commissioning for industrial control and data systems.
Projects In
22 STATES
15 COUNTRIES
SERVICES OVERVIEW
We have given a brief overview of the types of systems and services that we have provided in designing automation and data systems for industry.
- Legacy Control System Upgrades
- Panel Fabrication (2 UL panel shops - NC, FL)
- HMI and SCADA Upgrades and Replacements
- Servo and VFD Systems
- Project Scope and Budget Development
- Process Analysis and Improvements
- Electrical and I/O Systems Design
- System Documentation (AutoCAD, O&M Manuals)
- Historical Data and Reporting
- OEE and Downtime Analysis
- Production Databases and Reporting
- Electrical and Control Systems Installation
PLC UPGRADES
- Rockwell/Allen Bradley – PLC-5 to Controllogix
- Siemens S5 to S7
- Modicon 984 and Quantum to M580
- Omron CV to CJ2
- Others
CHEMICAL & PHARMACEUTICAL PROCESS CONTROL
Chemical & Pharmaceutical Process Control
- S88 Batch Process Control & Reporting
- Continuous Process Automation
- Advanced Process Control
- GMP Documentation (FS, DS, FAT, SAT, IQ, OQ, TM)
- Feasibility Studies / FEL / Pre-Design
- Production Tracking / Manufacturing Intelligence
- Inventory Tracking & Management
- Environmental Monitoring & Reporting
- Predictive Maintenance / Asset Management
- HVAC Control in GMP and non-GMP spaces
- Room Pressurization Monitoring & Control
- Raw Material Transfers & Material Handling
- Cooling / Chilled Water System Controls
- USP & WFI System Automation
- SIP & CIP System Controls
- Camera Systems
- Room Access Systems
- Safety Reviews / HAZOP Participation
WEB HANDLING
- Upgrades for ANY Legacy or Obsolete Control System or Drive System
- DC to AC Conversions for Drives and Motors
- DC Drive upgrades to latest communications technologies
- Common Line Shaft to Electronic Line Shaft Conversions
- DC Drive, VFD and Servo Control Replacements and Upgrades
Typical Line Sections
- Turret Winders with Automatic Flying Splice
- Winders - Unwind and Rewind
- Tension and Dancer Controls
- In-line Inspection Systems
- Thickness Gauges
- Thermoformers
- Corona Treaters
- Cut to Length
- Registration
- Extruders
- Slitters
Industries
- Non-wovens
- Metallizing
- Textiles
- Plastics
- Printing
- Foams
- Rubber
- and many others...
DYNAMOMETERS
- Commercial Vehicle Surface Dynamometers
- Regenerative Energy Solution
- Power Savings
- Power Grid Protection
- Open Source Software Solution Customizable for Diagnostic and Test Needs
- New Units and Service and Upgrades
- Service and Upgrades for Other Manufacturer's Units
ENERGY
Grid Tie
- Commercial and Industrial Systems (Behind the Meter)
- Utility Grade Systems (Front of the Meter)
- Demand Charge Management
- Renewable Energy Integration
- Demand Repurpose
- Backup Power
- Load Shifting
Renewables
- Solar
- Wind
MANUFACTURING INTELLIGENCE
- Downtime Tracking
- Inventory Management
- Material Tracking
- Reporting
- OEE
PANEL FABRICATION & INSTALLATIONS
UL 508a Certified
- Point-to-Point
- Mounting
- AutoCAD
- As Built
- Testing
- Design
- Wiring
SYSTEM COMMISSIONING
- Field I/O and Wiring Checkout
- Network Setup and Testing
- Site Acceptance Testing
- Test and Debug
SUPPORT
- On-site Automation System Troubleshooting
- Automation Expert Staff Augmentation
- Expedited Support Service
- Automation Consulting
- Support Contracts
OFFICES
THOMASVILLE, NC (HQ)
42 HIGH TECH BOULEVARD
THOMASVILLE, NC 27360
RALEIGH, NC AREA
8000 REGENCY PKWY SUITE 265
CARY, NC 27518
KNOXVILLE, TN
3508 OVERLOOK CIRCLE
KNOXVILLE, TN 37909
JACKSONVILLE, FL
10330 CHEDOAK COURT, UNIT 104
JACKSONVILLE, FL 32218
SARASOTA, FL
1990 MAIN STREET SUITE 727
SARASOTA, FL 34236
CHARLESTON, WV
107 HALE STREET, SUITE 202
CHARLESTON, WV 25301