Control Systems Integrator
DSI Innovations LLC is a technical services company specializing in all aspects of system design, implementation and commissioning for industrial control and data systems.
SERVICES OVERVIEW
- Legacy Control System Upgrades
- Panel Fabrication (2 UL panel shops - NC, FL)
- HMI and SCADA Upgrades and Replacements
- Servo and VFD Systems
- Project Scope and Budget Development
- Process Analysis and Improvements
- Electrical and I/O Systems Design
- System Documentation (AutoCAD, O&M Manuals)
- Historical Data and Reporting
- OEE and Downtime Analysis
- Production Databases and Reporting
- Electrical and Control Systems Installation
PLC UPGRADES
- Rockwell/Allen Bradley – PLC-5 to Controllogix
- Siemens S5 to S7
- Modicon 984 and Quantum to M580
- Omron CV to CJ2
- Others
CHEMICAL & PHARMACEUTICAL PROCESS CONTROL
Chemical & Pharmaceutical Process Control
- S88 Batch Process Control & Reporting
- Continuous Process Automation
- Advanced Process Control
- GMP Documentation (FS, DS, FAT, SAT, IQ, OQ, TM)
- Feasibility Studies / FEL / Pre-Design
- Production Tracking / Manufacturing Intelligence
- Inventory Tracking & Management
- Environmental Monitoring & Reporting
- Predictive Maintenance / Asset Management
- HVAC Control in GMP and non-GMP spaces
- Room Pressurization Monitoring & Control
- Raw Material Transfers & Material Handling
- Cooling / Chilled Water System Controls
- USP & WFI System Automation
- SIP & CIP System Controls
- Camera Systems
- Room Access Systems
- Safety Reviews / HAZOP Participation
WEB HANDLING
- Upgrades for ANY Legacy or Obsolete Control System or Drive System
- DC to AC Conversions for Drives and Motors
- DC Drive upgrades to latest communications technologies
- Common Line Shaft to Electronic Line Shaft Conversions
- DC Drive, VFD and Servo Control Replacements and Upgrades
Typical Line Sections
- Turret Winders with Automatic Flying Splice
- Winders - Unwind and Rewind
- Tension and Dancer Controls
- In-line Inspection Systems
- Thickness Gauges
- Thermoformers
- Corona Treaters
- Cut to Length
- Registration
- Extruders
- Slitters
Industries
- Non-wovens
- Metallizing
- Textiles
- Plastics
- Printing
- Foams
- Rubber
- and many others...
ROBOTICS
- Press and Machine Tending
- Material Handling
- Simple Pick and Place Systems
- Tray Handling and Palletizing
- Collaborative
- Definition and Concept Development
- Cell Layout
- End Effector Design
- Safety Systems Design
- Electrical, I/O and Network Systems Design
- Simulation
- Complete Design Documentation and BOM Generation
- Fabrication: Robot Base and End Effector, Control Panel, Safety Systems, Wiring to UL standards
- Pre-install Factory Acceptance Testing (FAT)
- Turnkey Installation
- Commissioning and Site Acceptance Testing (SAT)
DYNAMOMETERS
- Commercial Vehicle Surface Dynamometers
- Regenerative Energy Solution
- Power Savings
- Power Grid Protection
- Open Source Software Solution Customizable for Diagnostic and Test Needs
- New Units and Service and Upgrades
- Service and Upgrades for Other Manufacturer's Units
ENERGY
Grid Tie
- Commercial and Industrial Systems (Behind the Meter)
- Utility Grade Systems (Front of the Meter)
- Demand Charge Management
- Renewable Energy Integration
- Demand Repurpose
- Backup Power
- Load Shifting
Renewables
- Solar
- Wind
WATER / WASTEWATER
- Motor Operated Valves (MOVs)
- Sidestream Injection (chemical feed system)
- High Service Pumps
- Ground Storage Tanks and Pumps
- Ozone Injection
- Odor Control System
- Water/Wastewater Treatment Plants
- Lift Stations
- Disinfection Systems
- Biosolids Systems
- Aeration Systems
- Booster Pump Stations
- Centrifuges
- Bar Screens
- Clarifiers
MANUFACTURING INTELLIGENCE
- Downtime Tracking
- Inventory Management
- Material Tracking
- Reporting
- OEE
PANEL FABRICATION & INSTALLATIONS
UL 508a Certified
- Point-to-Point
- Mounting
- AutoCAD
- As Built
- Testing
- Design
- Wiring
SYSTEM COMMISSIONING
- Field I/O and Wiring Checkout
- Network Setup and Testing
- Site Acceptance Testing
- Test and Debug
SUPPORT
- On-site Automation System Troubleshooting
- Automation Expert Staff Augmentation
- Expedited Support Service
- Automation Consulting
- Support Contracts
At DSI, success means more than project profitability. While having profitable projects allows us to take care of our families and provide a lifestyle that we and our loved ones desire, it is equally important that we develop meaningful long-term and mutually beneficial relationships (i.e. partnerships and friendships). Not every individual project (or relationship) goes as planned 100% of the time. We have to actively work to ensure that over the long haul, our professional relationships produce mutually beneficial results (over many projects and years supporting our clients and friends). That’s always been our stance and has served us well. A great project is one thing but it’s a moment in time. We prefer to think of every relationship as a partnership and work every day to drive repeat profitable business for ourselves and sustained increased profits for our clients and friends (leading to individual bonuses, accolades, etc.). That’s how we define success at DSI Innovations LLC.
CEO | DSI Innovations LLC
Connect with me on LinkedIn
OFFICES
THOMASVILLE, NC (HQ)
42 HIGH TECH BOULEVARD
THOMASVILLE, NC 27360
RALEIGH, NC AREA
8000 REGENCY PKWY SUITE 265
CARY, NC 27518
KNOXVILLE, TN
3508 OVERLOOK CIRCLE
KNOXVILLE, TN 37909
JACKSONVILLE, FL
10330 CHEDOAK COURT, UNIT 104
JACKSONVILLE, FL 32218
SARASOTA, FL
1990 MAIN STREET SUITE 727
SARASOTA, FL 34236
CHARLESTON, WV
107 HALE STREET, SUITE 202
CHARLESTON, WV 25301